ForceMaster 9110 Low-Cost hand lever presses monitoring

• Features

  • Excellent value "Plug & Work" complete system
  • Easy auto-configuration with automatic setting of the evaluation tools
  • Smart Card system for manipulation free configuration and storage of settings
  • Acoustic and optic error indication
  • Data logging on USB stick (optional)
  • PLC sequence control function (optional)
  • Analysis and configuration software included
  • Automatic sensor identification
  • Hub and other component counters

• Product data

  Model	ForceMaster 9110
  Measurement channels	2
  Max. amount of active measurement channels	2
  Type of sensor	Strain gauge Potentiometer
  Measurement accuracy	< ± 2 % F.S.
  Fieldbus interfaces	No
  Interfaces	USB RS232
  Indicator	2 lines LCD display
  Sensor excitation	5 V
  Protection class	IP20
  Supply voltage	90 ... 240 VAC / 50 ... 60 Hz
  Automatic sensor identification	Yes
  Autoconfiguration	Yes
  Max. amount of measurement programs	1
  Display	Numerical
  Acoustic and optic error indication	Yes
  Data logging	Option
  Components counter	Yes
  Specific characteristics	Excellent value "Plug & Work" complete system Easy auto-configuration with automatic setting of the evaluation tools Smart Card system for manipulation free configuration and storage of settings Acoustic and optic error indication Data logging on USB stick (optional) PLC sequence control function (optional) Analysis and configuration software included Automatic sensor identification Hub and other component counters

• Description

  Pressure on price and quality continue to rise. The need to monitor even the simplest manufacturing and assembly process is increasingly common. With 100% monitoring of force/ time curves or force displacement/time curves, the Force- Master satisfies all requirements for ensuring the reliability of even simple press-fit processes. Thanks to its ultra-simple, single-button operation and intelligent auto-configuration, even semi-skilled staff can set up the equipment safely and quickly. "Card & Go" is the smart system that uses master, tool and PLC smart cards to make equipment settings, inhibit unauthorized changes and to trigger actions in sequence with the production process. 
  
  The ForceMaster 9110 has been developed specifically for monitoring manual lever presses. Simple manual workstations can be monitored extremely efficiently using the ForceMaster. Easy control functions that used to require an additional PLC can now be performed reliably with the ForceMaster. Tools can be changed quickly and easily using tool cards. The ForceMaster is used for example for

  • Pressing ball bearings
  • Compressing powders
  • Press-fitting pinion gears

  The ForceMaster has a multi-voltage power supply. Excitation of the load cell and displacement sensor is provided by internal voltage-conditioning circuits. Sensor identification is built into the sensor plug, allowing sensors to be connected easily with no further configuration needed.
  
  The integral auto-configuration tool uses a GOOD component to train the ForceMaster with the measurement curve and automatically set the evaluation elements. The user can make any further fine-tuning and adjustments to these settings manually if required.
  Visual indicators such as a red and green indicator lamp signal "Good" or "Bad" parts. An audible sound is also output for "Bad" parts. 
  The built-in PLC function allows sequence control of up to 60 steps. This can be used, for instance, to control pneumatic cylinders, compressors for blowing out workpieces, and reject gates for OK/NOK parts. 
  
  The PC software, which is included free of charge can be used for measurement-curve analysis and fine-tuning the evaluation elements. It also lets the user view and archive the measurement curves recorded on the USB stick.

• Data Sheet & Downloads

  Data sheet

  9110

  ENDEFRPL

  Brochure

  BR_HP

  ENDE

  Operation manual

  9110

  ENDEFRRO

  Short operation manual 9110

  ENDEFR

  Presentation

  PR_9110_Kinderleicht

  ENDE

  Software

  FMControl

  ENDE

  FMControl_ReadMe

  ENDE

  USB driver for 9110

  ZIP

  Further info

  Made-to-measure process monitoring

  DEEN

  Simple retrofitting for hand lever presses

  DE

  Simple and clever - Force monitoring

  DEEN

• FAQ

  How do I attach a load cell and a displacement sensor to a hand lever press?

  Watch the video right here

• Videos

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  ForceMaster 9110 - Low-cost hand lever presses monitoring

  Please accept marketing-cookies to watch this video.

  How to do: Attach force and displacement sensor to a hand lever press

  Please accept marketing-cookies to watch this video.

  Motek exhibition video burster 2015

  
  

  Youtube channel

• Application Examples

  

  Monitoring the press-insertion force

  of a ball bearing

  Detail

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